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Corner Radius Jig with changeable Radius Inserts Metric and Imperial

Modular Corner Jig with option of changing corner Radius Inserts.

How it works? Very simple! Just choose insert with needed Radius, put it together with Main Jig Body and secure the insert with a Lock screw. Main Body has a threaded hole for Lock Screw to keep it together when you are not using a Jig.

Jig corner insert Radius sizes in this set:

METRICIMPERIAL
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
50mm
5/16"
5/8"
0.25"
0.5"
0.75"
1"
1.25"
1,5"
1,75"

If You need different size, give me a shout and I'll make it for you.

07.10.2025 Update

  • Added 50mm Metric Radius Insert
  • Added set of Metric Chamfer inserts
  • Added set of Imerial Chamfer Inserts

29.11.2024 Update

For more compatibility This Jig working with Hand Routers I have added Larger version of Main base (Works with the same inserts) with longer side arms so even using clamps You will have a larger work area for your router. Here are sizings of both bases: 

28.06.2024 Update

  • Added 5mm Radius Insert as requested
  • Added Imperial unit Inserts
  • Added STEP file of clean insert so You can make custom one of your sizes or style

19.04.2024 Update
- Added Changeable insert Lock Screw without Cap so You can use a Jig with a router with bigger base. All You need is a Philips Screwdriver.

You can find it in STL files here.

Here are separate profiles for Main Body and inserts (+screw) Profiles. For inserts and Screw, supports are NOT needed. For main body , they are not necessary as well, but I would advise to use Supports, but paint them away from threaded Hole.

That's it. Quite simple I guess.

You can Buy me a coffee if You feel good doing so :)

https://www.buymeacoffee.com/warlogh

(And very Big Thank You For interest in my work)

Corner Radius Jig with changeable Radius Inserts Metric and Imperial

by Warlogh · original on Printables ↗

Hobby & Makers / Tools

♥ 568⬇ 2.4k🖨 24 prints

License: Creative Commons — Attribution ↗imperialrouterjigwoodworkingmetriccornerradiuswoodworkingtoolsrouterjigcornerradius

Print profiles

  • 35mm_insert.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

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  • 10mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • Main_Body.stl

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    Prints on: A1 mini 0.4PLA

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  • 20mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • 15mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • 30mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • 25mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • 40mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • Screw.stl

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    Prints on: A1 mini 0.4PLA

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  • Screw2.stl

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  • 5mm_insert.stl

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  • Angle_Insert_0_75.stl

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  • Angle_Insert_0_5.stl

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  • Angle_Insert_1.stl

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  • Angle_Insert_5_16.stlDEFAULT

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  • Angle_Insert_5_8.stl

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  • Angle_Insert_1_50.stl

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  • Angle_Insert_1_25.stl

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  • Angle_Insert_1_75.stl

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    Prints on: A1 mini 0.4PLA

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  • Angle_Insert_0_25.stl

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    Prints on: A1 mini 0.4PLA

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  • Main_Body_Large.stl

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    Prints on: A1 mini 0.4PLA

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  • 50mm_insert.stl

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    Prints on: A1 mini 0.4PLA

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  • Metric_Chamfer_Insert_5mm.stl

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    Prints on: A1 mini 0.4PLA

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  • Metric_Chamfer_Insert_15mm.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

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    Prints on: A1 mini 0.4PLA

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  • Metric_Chamfer_Insert_10mm.stl

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  • Metric_Chamfer_Insert_30mm.stl

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  • Metric_Chamfer_Insert_40mm.stl

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  • Metric_Chamfer_Insert_25mm.stl

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  • Metric_Chamfer_Insert_20mm.stl

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  • Metric_Chamfer_Insert_35mm.stl

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  • Imperial_Chamfer_Insert_1-05.stl

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  • Imperial_Chamfer_Insert_075.stl

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  • Imperial_Chamfer_Insert_1.stl

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    Prints on: A1 mini 0.4PLA

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  • Imperial_Chamfer_Insert_1-025.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

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    Prints on: A1 mini 0.4PLA

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  • Imperial_Chamfer_Insert_05.stl

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    Prints on: A1 mini 0.4PLA

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  • Imperial_Chamfer_Insert_025.stl

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    Prints on: A1 mini 0.4PLA

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