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LM2596 and XL4005 buck converter - slimmer

2026/03 update:

  • Resize holes so screws can fit and grip better.

  • Added new models for XL4005 and other variants. It's 1mm longer and have different board screw position.

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2024/12 update:

Added a new v2024.12 with these changes:

  • Even slimmer (-1.5mm)

  • Now print perfectly without support. (old version needed support for screw holes)

  • Bigger trimpot hole

  • Lower stand-offs to better secure PCB in the case

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I really liked Teo84's case, but I think the bottom base is thicker than needed since it need that space to heat set hex nuts. These case don't endure that much physical stress, so I removed it.

Change list:

  • Move bottom half's circuit board holes to fit my board's position

  • Shaved 2mm off the bottom removing space for 2 hex nuts. Board can be fixed in place just fine with metal screw biting into the plastic.

  • Enlarge holes in the top caps to fit the variable resistor easier

  • Make the nut holes in the cap larger so it fit my button-head screws.

LM2596 and XL4005 buck converter - slimmer

by Red Haniwa · original on Printables ↗

Hobby & Makers / Electronics

♥ 364⬇ 2.9k🖨 51 prints

Print profiles

  • LM2596 buck converter slimer remix - Top v2026.03.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print
  • LM2596 buck converter slimer remix - bottom v2026.03.stlDEFAULT

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print
  • LM2596 buck converter slimer remix - Taller top v2026.03.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print
  • XL4005 buck converter slimer remix - bottom v2026.03.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print
  • XL4005 buck converter slimer remix - Top v2026.03.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print
  • XL4005 buck converter slimer remix - Taller top v2026.03.stl

    ⏱ time and weight estimated after preparation · 1 material(s)

    Made to order: we prepare this file when you order, which adds a few minutes before printing starts.

    Prints on: A1 mini 0.4PLA

    Order this print