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Balloon Powered Radial Engine

Updated version (crankshaft doesn't block the exhaust anymore) can be found on the MakerWorld: 
https://makerworld.com/models/1801690-balloon-powered-radial-engine



Run by just blowing air into it. Demonstration:
https://www.youtube.com/watch?v=\_FDZzKAFSz4

Exploded view in 3d viewer:
https://skfb.ly/6LQBR

If you like how it works, you can support me by purchasing the Pneumobile chassis:
https://gum.co/pneumobile (3d Viewer: https://skfb.ly/6LV6D)

Works with this remote:
https://www.thingiverse.com/thing:3675568
Or with simpler remote from the Vapemobile set:
https://www.thingiverse.com/thing:3606204

Extra parts needed:

  • M3x8 Bolts (x15)
  • M3 Nuts (x15)

Nitrile Gloves (thumbs from M sized gloves worked the best)
or Silicon (worse) or PET (not tested) ones
Optional parts:

M3x12 or longer bolts (2x)(for the gears)

  • M3 Nuts (x2)(for the gears)
  • 6x4mm Silicon Pipe (can be found in aquarium shops)
  • M5x10mm Washers (x2) (instead of printed ones)

105ZZ Bearings (x2) (noticed no difference in performance)
Printed well with 0.6 nozzle at 0.2 layer height. Some parts (Cylider_Back_Lid and Valve_Lid_6mm) need supports. After printing cut away the brims from Cylinder_Ring parts.

Parts with "X_" in their names are optional.

Assembly:

Use 3d diagram as a guide: https://skfb.ly/6LQBR

  • Cut off a glove finger tip (thumbs from M sized glove worked well)
  • Pull it onto a Cylinder_Ring (Use Helper_Finger to leave enough height)
  • Connect a Piston to it with two Washers
  • Clamp the Cylinder_Ring between Cylinder_Plate and and Cylinder_Lid
  • Clip them with Helper_Clamp so they won't fall apart at once
  • Bolt them together to Plate_Top
  • Repeat for the other 2 cylinders
  • Insert th Crank with 2 Washers
  • Fix it in place with Frame_Bottom
  • Bolt all the parts together
  • Put the Valve_Inner in place
  • Bolt the Valve_Lid into place

The engine should be running!
Troubleshooting:

  1. Rotated freely by hand, but struggling when working - the inner valve may have too much friction against the frame (sanding the valve and the frame may help for a while).
  2. Jams on a certain cylinder - this glove finger may need a bit more slack.
  3. Isn't rotated freely by hand - gears bolted too tightly to frame (should have a bit of play), some gear teeth didn't print very well, or the whole gear printed with "elephant foot" and runs too tight with another gear.

Print instructions

Category: Mechanical Toys Print Settings

Printer: Anet AM8

Rafts: No

Supports: Yes

Resolution: 0.2

Infill: Solid

Filament: Bestfilament PLA Dark Grey

Balloon Powered Radial Engine

by Slava Z. · original on Printables ↗

Learning / Engineering

♥ 566⬇ 878🖨 8 prints

License: Standard Digital File Licensemotorsteamgearsmechanicalmechanicaltoyairsteampunkworkingenginecylinderpneumaticradialthingiversesimplecompressedairairpoweredballoonpowered3cylindercompressedpneumatics

Print profiles

  • piston_x3_25431.stlDEFAULT

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  • cylinder_ring_x3_25431.stl

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  • valve_inner_25431.stl

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  • valve_lid_balloon_25431.stl

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  • x_pulley_25431.stl

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  • x_gears_1to8_2_bevels_25431.stl

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  • x_6mm_to_tap_water_25431.stl

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  • x_6mm_to_whistle_25431.stl

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  • crank_for_m5_washer_25431.stl

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  • gear_center_25431.stl

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  • gears_1to8_1_25431.stl

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  • gears_1to8_2_25431.stl

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  • frame_bottom_25431.stl

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  • x_cylinder_ring_02mm_gap_25431.stl

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  • gears_1to2_25431.stl

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  • cylider_back_lid_x3_25431.stl

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  • x_valve_lid_6mm_vert_25431.stl

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  • piston_washer_x6_25431.stl

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  • x_valve_lid_6mm_flat.stl

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  • washer_m5_x2.stl

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  • x_gears_1to8_2_bevels.stl

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  • cylider_back_lid_x3.stl

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  • helper_finger_height.stl

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  • frame_bottom.stl

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  • gears_1to2.stl

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  • gears_1to8_1.stl

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  • x_pulley.stl

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  • cylinder_plate_x3.stl

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  • x_valve_lid_6mm_flat_90.stl

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  • piston_washer_x6.stl

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  • gears_1to8_2.stl

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  • helper_cylinder_clip_x2.stl

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  • x_valve_lid_cartridge.stl

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  • valve_lid_balloon.stl

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  • x_crank_for_105zz_bearing.stl

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  • x_2_balloon_cartridge.stl

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  • piston_x3.stl

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  • gears_1to3_1.stl

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  • gear_center.stl

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  • x_6mm_to_tap_water.stl

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  • x_6mm_to_whistle.stl

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  • gears_1to3_2.stl

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  • valve_inner.stl

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  • x_cylinder_ring_02mm_gap.stl

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  • cylinder_ring_x3.stl

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  • frame_top.stl

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  • crank_for_m5_washer.stl

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  • x_valve_lid_6mm_vert.stl

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  • A_ALL_PARTS_ON_PLATE.stl

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